Intel’s next-gen manufacturing course of is reportedly nonetheless struggling

Intel is reportedly nonetheless battling a chipmaking course of essential to its future. Reuters reports that the corporate’s 18A course of remains to be producing low yields and excessive defect charges. Intel has invested billions of {dollars} within the manufacturing course of, on which it is pinned its hopes of gaining floor on TSMC.

This is not the primary regarding information about 18A. Final yr, a report said that Broadcom was unhappy with the results of a test run for a possible order. Nevertheless, Intel insisted on the time that 18A was on monitor to make its upcoming Panther Lake chips at quantity later this yr. “Our efficiency and yield trajectory offers us confidence this will likely be a profitable launch that additional strengthens Intel’s place within the pocket book market,” Intel mentioned final month.

Intel has sometimes aimed for a yield of at the least 50 p.c of usable chips earlier than scaling up manufacturing. The corporate is alleged to make the majority of its revenue after reaching 70 to 80 p.c. Final yr, 18A’s usable Panther Lake chips had reportedly solely reached a 5 p.c threshold. Intel had aimed for 10 p.c by this summer season. Tuesday’s report would not state 18A’s present yield, solely describing it as a small proportion.

In a press release despatched to Engadget, an Intel spokesperson mentioned it’s happy with 18A’s present state. “We really feel superb about our trajectory on Intel 18A, and it will likely be the muse of a number of generations of consumer and server merchandise within the coming years,” the spokesperson wrote. “Panther Lake goes to be an ideal product for Intel and our companions,” the corporate continued, including that its launch remains to be on monitor for later this yr.

In a July interview with Reuters, Intel’s Chief Monetary Officer David Zinsner steered that 18A’s yields have been higher than experiences claimed. He added that yields are inclined to “begin off low and enhance over time.”

The corporate’s 18A course of is a dangerous wager, combining manufacturing adjustments with a next-gen transistor design. Intel embraced the problem with an aggressive timeline that one in all Reuters‘ sources referred to as a hail mary. 18A going nicely would additionally assist appeal to enterprise for its upcoming 14A course of. Final month, Intel warned buyers that it could have to go away chip manufacturing altogether if it would not land 14A contracts.

The corporate wants all the assistance it could actually get. It not too long ago confirmed that it could cut around 20 percent of its workforce by the top of this yr. That follows 20,000 job cuts from June 2024 to July 2025. Earlier this yr, it took on a new CEO to attempt to proper the ship.